Manual Induction Sealer

Induction sealing is a non-contact sealing process that applies electromagnetic energy to a metal film/metalized foil/printed eyelet, ensuring the quality of the product inside. This is done to create a tamper-evident induction liner attached to the container rim that can help protect the contents from the outside environment. The induction sealing process differs by the application of a foil liner seal to the opening of the container and is followed by the application of an electromagnetic field at high frequency, which melts the foil resulting in the foil being bonded to the rim of the container.

Features

  • Capable of sealing 20mm-100mm closures
  • Easy set up and simple operation
  • Power supply with advanced circuitry
  • High reliability in light-duty applications
  • Self-test circuitry to stabilize frequency
  • Over-current and over-voltage protection to ensure smooth operation
  • No water required for cooling
  • Complete with flexible cable and hand applicator
  • Single Phase, 500W, AC 220V, 50/60Hz, 6a
  • Weight: 8lbs

    Robust all-stainless steel design available in single, double and triple head configuration to match follow up equipment requirement. Double and Triple heads are normally attached with Oven conveyor.

    Main features:

    • Robust Horizontal design
    • Heavy duty stainless steel Hopper
    • Strong stainless steel dough extruder
    • Different Dough Size Dyes.
    • Pneumatic or Mechanical Cutting
    • Reasonable speed design
    • Save work and reduce labor intensity
    • Stainless steel or painting machine body for your choice
    • Easy to operate
    • Easy to clean up
    • Solid, stable and resistant base
    •  

     

    • Customized Dies and Molds for Dough Extrusion, as per application requirements.
    • Twin head and Three Head making two and three dough portions at a time.
    • Flour Sprinkler. 
    • Dough Rounder Attached.
    • Dough Presser Attached.
    • Variable Speed,
    • Machine Model: KDDC
    • Machine Power: 110/220V 450 W
    • Dough Size: 5-500 g(Customized)
    • Working Speed: 10-200 pieces/min. subject to dough consistency and size.
    • Machine Size: About 1610*450*1330 mm

    NOTES:

    Seal Material Selection and Application:

    Material Selection for Induction Sealing

    Closures such as continuous-thread caps, child-resistant caps, or dispensing caps can be manufactured from materials like PET, PVC, PE, PP, PS, multilayer Gamma structures, glass, Barex, PLA, or metal. Regardless of the closure material, a reliable induction seal can be achieved when the correct liner structure is selected.

    The most important factor in choosing an induction seal is the product being packaged. Products that contain aggressive or volatile ingredients such as chemicals, acids, solvents, high salt levels, alcohol, or vinegar may require a protective or barrier layer. This layer is typically placed between the heat-seal film and the aluminum foil. Its role is to prevent corrosion and protect the integrity of the seal when exposed to reactive contents.

    The next consideration is the liner structure. One option is a single-piece liner. This liner includes a backing layer, usually made of board, foam, or paper. During the induction process, the entire liner structure bonds to the container lip. Once sealed, nothing remains inside the closure after the foil is removed, which means there is no reseal capability. Single-piece liners are commonly used for food, beverage, and vitamin products, or for applications where resealing is not required after opening.

    Another option is a two-piece liner. In this design, the foil seal is temporarily attached to a backing material using a wax bond. The backing is typically made of pulp, board, or foam. During induction sealing, the wax melts and is absorbed into the backing. The foil remains sealed to the container, while the backing stays inside the cap. This allows the package to be resealed after the foil is removed. For aggressive or volatile products, a barrier layer can also be added between the heat-seal layer and the foil.

    A variation of this design is a two-piece reseal liner with a high-barrier retain layer. In this configuration, a high-barrier polyester film is laminated to the backing material. After the foil seal is removed, this barrier layer helps improve oxygen permeability and moisture vapor transmission performance, which can extend product stability.

    Finally, the removal characteristics of the seal must be considered. Some applications require a clean peel, where the liner separates completely from the container without leaving residue. Others require a weld seal or tamper-evident bond, where the foil must be destroyed to open the package and leaves visible residue on the container lip. In some cases, an easy-entry seal is preferred, allowing the membrane to be punctured easily with a finger or tool.

    Selecting the right combination of liner type, barrier protection, and removal characteristics ensures product safety, package integrity, and the desired user experience.

     

     

     

    This machine is used for dividing dough into equal portions for different sizes for:

    Flat Breads: Roti, Naan, Pita, Tortilla, Cookies, Paratha.

    Manual Induction Sealer
    This website uses cookies to improve your experience. By using this website you agree to our Data Protection Policy.
    Read more